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Ophthalmic Surgical Robotic Arms

99.8%
REPEATABILITY YIELD
-30%
DEV CYCLE TIME
CLASS II
FDA COMPLIANCE
ISO 13485
QUALITY STD
FIG_01: INTRAOCULAR ARM SEGMENT KINEMATICS

Directed NPI integration, tooling design, and manufacturing compliance validation for multi-million dollar ophthalmic surgical arm assemblies.

Engineering Process

Established rigid BOM hierarchies and sub-assembly structures in SolidWorks PDM.

Managed configurations to isolate critical component tolerances, ensuring precise clearance margins for surgical-grade optical components.

Coordinated revisions through official Engineering Change Orders (ECOs) directly mapped into Windchill PLM.

Built custom laser-welding fixtures and alignment jigs to reduce assembly errors during pilot builds.

Optimized part geometry for Swiss-type machining and precise anodized coatings.

Formulated detailed Assembly flowcharts, standard operating procedures, and Device Master Records (DMR) to transfer fabrication from R&D to factory floor operations.

Executed standard Installation, Operational, and Performance Qualifications (IQ/OQ/PQ) for automated calibration benches.

Coordinated First Article Inspections (FAI) and Material Review Board (MRB) dispositions to assure 99.8%+ production repeatability yield metrics.